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PV-ESS: Revolutionizing Thermal Management for Single-Phase String Inverters

2025-08-01 11:42:00
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HG75T65LX100 IGBT – Revolutionizing Thermal Management in Single-Phase String Inverters

*Overcoming High-Temperature Derating and Low-Light Loss Challenges in 15kW Systems*


IGBTs in PV Inverters: Primarily used in DC/DC boost converter and DC/AC inverter circuits. IGBT (Insulated Gate Bipolar Transistor) is a composite fully-controlled voltage-driven power semiconductor device integrating BJT (Bipolar Junction Transistor) and MOSFET (Metal-Oxide-Semiconductor Field-Effect Transistor). It combines the high input impedance of MOSFET with the low on-state voltage drop of GTR (Giant Transistor). This enables precise regulation of voltage, current, frequency, and phase in industrial systems based on control signals.


Single-Phase String Inverters typically feature rated power <15kW. Classified by grid connection:

  • 220V single-phase string inverters

  • 380V three-phase string inverters

Residential PV systems predominantly adopt single-phase string inverters.

I. Industry Technical Analysis

1. High-Temperature Derating Losses

  • Conventional IGBTs require 40% derating when heatsink temperature >85°C → PV array utilization <70% (empirical data)

  • Thermal systems account for 35% of total weight, increasing installation costs

2. Low-Light Efficiency Collapse

  • At irradiance <400W/m², IGBT conduction losses exceed 50% of total losses (VCE(sat)≥2V)

3. High-Current Switching Stress

  • 15kW systems experience >60A peak currents → Switching losses induce thermal runaway risks

II. Core Technological Breakthroughs of HG75T65LX100

175℃ Junction Temperature: Engineering Value Analysis

parameter

HG75T65LX100

Rth(j-c)

0.28K/W

175℃ VCE(sat)

1.8V@75A

Ets

7.5mJ

System Advantages:

✅ Full-Power Operation at High Ambient Temperatures

  • Maintains 15kW continuous output at 50°C ambient (zero derating required)

  • 60% smaller heatsink → Achieves ≤85°C baseplate temperature with natural convection

✅ Deeply Optimized Conduction Losses

  • Ultra-low VCE(sat)=1.8V@75A (Trench Field-Stop technology)

  • Merely 0.288W loss under low-light conditions (IC<=15A):

Math  Pcon=IC×VCE(sat)= 15A×0.0192V = 0.288W

  • Daily generation gain: +2.3kWh at 300W/m² irradiance (efficiency 98.1%→98.7%)

✅ Enhanced Dynamic Performance & Reliability

  • Integrated fast recovery diode (VF=1.4V @175°C) → 18% higher freewheeling efficiency

  • 300A pulse current capability (handles string PID recovery surges)

  • Supports 16kHz switching frequency (reduces inductor volume by 30%)

HG75T65LX100 is an N-channel trench gate cut-off IGBT that uses Trench Field stop technology and optimized processes to achieve very low VCEsat saturation drop and a good trade-off between conduction loss and shutdown loss (Eoff).


This IGBT discrete device is widely adopted in:

  • Single-phase string PV inverters

  • High-frequency automotive sine-wave AC220V inverters

  • Solar inverters

  • Portable power stations

  • UPS systems

  • Variable frequency drives (VFDs)

  • Welding equipment

  • Industrial sewing machines

Compatible Replacement: Drop-in substitute for FGH60N60SM_F085



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