PV-ESS: Revolutionizing Thermal Management for Single-Phase String Inverters


*Overcoming High-Temperature Derating and Low-Light Loss Challenges in 15kW Systems*
IGBTs in PV Inverters: Primarily used in DC/DC boost converter and DC/AC inverter circuits. IGBT (Insulated Gate Bipolar Transistor) is a composite fully-controlled voltage-driven power semiconductor device integrating BJT (Bipolar Junction Transistor) and MOSFET (Metal-Oxide-Semiconductor Field-Effect Transistor). It combines the high input impedance of MOSFET with the low on-state voltage drop of GTR (Giant Transistor). This enables precise regulation of voltage, current, frequency, and phase in industrial systems based on control signals.
Single-Phase String Inverters typically feature rated power <15kW. Classified by grid connection:
220V single-phase string inverters
380V three-phase string inverters
Residential PV systems predominantly adopt single-phase string inverters.
I. Industry Technical Analysis
1. High-Temperature Derating Losses
Conventional IGBTs require 40% derating when heatsink temperature >85°C → PV array utilization <70% (empirical data)
Thermal systems account for 35% of total weight, increasing installation costs
2. Low-Light Efficiency Collapse
At irradiance <400W/m², IGBT conduction losses exceed 50% of total losses (VCE(sat)≥2V)
3. High-Current Switching Stress
15kW systems experience >60A peak currents → Switching losses induce thermal runaway risks
II. Core Technological Breakthroughs of HG75T65LX100
✅175℃ Junction Temperature: Engineering Value Analysis
parameter | HG75T65LX100 |
Rth(j-c) | 0.28K/W |
175℃ VCE(sat) | 1.8V@75A |
Ets | 7.5mJ |
System Advantages:
✅ Full-Power Operation at High Ambient Temperatures
Maintains 15kW continuous output at 50°C ambient (zero derating required)
60% smaller heatsink → Achieves ≤85°C baseplate temperature with natural convection
✅ Deeply Optimized Conduction Losses
Ultra-low VCE(sat)=1.8V@75A (Trench Field-Stop technology)
Merely 0.288W loss under low-light conditions (IC<=15A):
Math Pcon=IC×VCE(sat)= 15A×0.0192V = 0.288W
Daily generation gain: +2.3kWh at 300W/m² irradiance (efficiency 98.1%→98.7%)
✅ Enhanced Dynamic Performance & Reliability
Integrated fast recovery diode (VF=1.4V @175°C) → 18% higher freewheeling efficiency
300A pulse current capability (handles string PID recovery surges)
Supports 16kHz switching frequency (reduces inductor volume by 30%)
HG75T65LX100 is an N-channel trench gate cut-off IGBT that uses Trench Field stop technology and optimized processes to achieve very low VCEsat saturation drop and a good trade-off between conduction loss and shutdown loss (Eoff).
This IGBT discrete device is widely adopted in:
Single-phase string PV inverters
High-frequency automotive sine-wave AC220V inverters
Solar inverters
Portable power stations
UPS systems
Variable frequency drives (VFDs)
Welding equipment
Industrial sewing machines
Compatible Replacement: Drop-in substitute for FGH60N60SM_F085